Introduction

Power fluctuations are a major concern for submersible pump users. While low voltage leads to overheating and poor performance, high voltage can be even more dangerous — silently damaging the motor’s winding insulation and drastically shortening its life.

At Voltson India, we have engineered a breakthrough solution — the patented GOLDENGRIP® submersible winding wire — designed to withstand extreme voltage variations and deliver unmatched reliability and longevity, even under unstable power supply conditions.

What Happens to Submersible Winding Wires During High Voltage?

1. Excess Electrical Stress
   • High voltage increases the electric field intensity across insulation layers.
   • This creates microscopic cracks, corona discharges, and eventually insulation breakdown.
2. Core Saturation and Overheating
   • At high voltage, the motor’s magnetic core reaches saturation, drawing excessive current.
   • This results in additional heat generation within both copper conductors and the core, accelerating insulation aging.
3. Premature Insulation Failure
   • Prolonged exposure to high voltage causes dielectric fatigue, weakening the insulation’s resistance.
   • Over time, this leads to turn-to-turn or phase-to-phase short circuits and loss of motor performance.
4. Sudden Motor Burnout
   • Voltage spikes and surges can exceed the winding’s Breakdown Voltage (BDV).
   • The result is a flashover or insulation puncture, causing permanent failure and complete motor burnout.
   

How GOLDENGRIP® Winding Wire Prevents High Voltage Damage

Our patented GOLDENGRIP® technology delivers multi-layer insulation and mechanical grip that stands firm against voltage surges and electrical stress:

✅ High Dielectric Strength – Each insulation layer (Transparent Mylar + White BOPP + Transparent BOPP) is designed to withstand high-voltage stress without breakdown.

✅ Thermal & Electrical Stability – The insulation structure maintains stability under extreme voltage and temperature variations, reducing the risk of thermal runaway.

✅ Superior Layer Bonding – The precision-wrapped, multi-directional layers eliminate air gaps — minimizing partial discharges and improving long-term reliability.

✅ Extended Motor Life – GOLDENGRIP® ensures consistent performance and protection even in fluctuating power supply zones.

Why Choose GOLDENGRIP® for Submersible Motors?

• Patented in India for its unique multi-layer insulation structure.
• Tested for high-voltage endurance, thermal stability, and long-term underwater reliability.
• Designed and manufactured by Voltson India, a One Star Export House recognized for quality and innovation.
• Proven across agricultural, industrial, and municipal water systems worldwide.

Conclusion

High voltage is a silent threat that can destroy submersible motor windings through insulation breakdown and overheating. With Voltson India’s GOLDENGRIP® patented winding wire, you gain unmatched electrical strength, superior bonding, and long-lasting performance, even under the most demanding voltage conditions.

Choose GOLDENGRIP® – The Ultimate Protection for Submersible Motors.